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Originally Posted by lakelandterrier
3) How will I know the batttery will not fail again - in a more threatening sitution.
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Short version: You don't.
Longer version: The only way to obtain confidence in your starting system is to maintain stuff in a way that keeps it working well. That means checking out the motors charging system, checking out (or replacing) the battery, so you know it's operating correctly, and keeping the battery charged while not using the boat (discharging a starting battery to below about 60% may damage it. If you need the capacity to run for those lengths of time, look at a deep cycle battery rather than a starting (or cranking) battery.
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4) Should I invest in a sealed calcium gel type battery - and if so what would people recommend?
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I wouldn't. Gel cells require a much more closely managed charging circuit. Their input range is much tighter than a standard flooded wet cell or an AGM. Too much voltage will fry a gel cell, and they're not exactly cheap.
If you need to mount the battery in a strange orientation, or if space is an issue (or if you're like me and don't maintain batteries all that well), then an AGM (Absorbed Glass Mat) battery is the way to go. The electrolyte is held in a fibreglass mat between the plates, so the battery can be mounted in any orientation and not leak. [Note that *any* flooded wet cell battery - even the "sealed" maintenance free ones, may leak. They have a small vent to relieve pressure when charging, and if mounted so the electrolyte is at the vent pickup, will spew the electrolyte rather than the gas.]
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5) Is there a way of knowing if the battery is losing charge in advance. My rib is a basic 4m Avon, no instrumentation / electronics installed.
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Measure with a voltmeter while not running the engine. A fully charged battery will read 12.4 to 12.6 volts or so. A reasonably charged battery will read about 12.2 volts. Anything lower than 12.0 Volts would probably be reason for concern (meaning it needs a charge; not necessarily that anything else is wrong.)
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6) I thought the engine charge the battery when running - is this so or not. If not I will put the battery on charge regularly.
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That should be so. Again, a voltmeter will tell you. Anything over the voltage read in the previous step means current is flowing into the battery. The actual voltage depends on how the charging circuit is set up in your motor, but at higher-than-idle revs, you should have at least 13 volts, up to about 14.6 volts. Any more than that is cause for concern. Any less than about 13 would be as well.
If you leave the boat on the trailer (or on the mooring) for longer than about a couple of weeks, a trickle charger would be a good idea. AGM's will hold a charge longer than a flooded wet cell, but in either case, keeping the battery topped up is better than allowing it to self-discharge. Make sure you use a smart charger (shuts off or nearly shuts when the battery is fully charged); overcharging is as bad as allowing it to discharge.
jky