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Old 14 June 2017, 08:08   #1
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Country: UK - England
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Make: Aerotec 380
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Uprating Mariner (& Mercury) 25 to 30 - simple as a gasket?

I did not want to bump the topic below as it's so old but can any of the engine gurus on here comment?

Currently looking for a 2000's 25 2 smoke either Merc or Mariner - were they the same in this era as per the 15?

Reference below seems to be the 'Marathon' version - is the uprate applicable to all types?

http://www.rib.net/forum/f36/upratin...0hp-25518.html
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Old 14 June 2017, 08:51   #2
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Country: Slovenia
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All I replaced on my 1999 Merc 20 was carb from 2004 Merc 25 (WMC101a). Inlet throat is noticeably larger, everything else is the same. Same gaskets, same ingition timing, just more power.
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Old 19 June 2017, 07:51   #3
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Country: UK - England
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Bumping this - where are all the gurus?
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Old 20 June 2017, 00:02   #4
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The Tohatsu built 25hp can be uprated to 30hp in theory by just swapping parts, but to get 30hp from the Mercury built 25hp would involve reboreing and proper tuning. See photos for reference, both were avaliable new at the same time and even the 'Marathon' or 'Seapro' doesn't necessarily indentify either one. But i believe the Tohatsu built engine was known as the international model.

Click image for larger version

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Old 20 June 2017, 09:08   #5
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Country: UK - England
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Make: Aerotec 380
Length: 3m +
Engine: Mercury Mariner 15hp
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Thanks Sam, I thought it was as simple as just changing a gasket for a de-restricted one? All carb parts, jets etc remain the same? Just cannot seem to get a definitive answer on this!
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Old 27 June 2017, 22:12   #6
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I would suggest thatyou go on any free site with parts lists, and compare the 25hp tohtso , with a
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