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Old 30 April 2007, 22:01   #1
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Deck Repair

I have a crack in my deck, its about 4" long and an area around it feels as if it's delaminated.

I was going to grind out the delaminated area and bodge in some glass mat and resin before painting the hull with Protecta-Kote.

Is this the best way to go about it?
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Old 30 April 2007, 22:06   #2
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Out of interest,is that your SR4?
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Old 30 April 2007, 22:11   #3
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No its my Ribtec, the SR4 is sadly for sale at the moment on Ebay
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Old 30 April 2007, 22:22   #4
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Not sure if this will be of any help, but the link below contains some useful tips on how to repair a hole in a laser dinghy. I'd have thought a similar technique would be just the job for fixing your newly ground out hole in the deck

http://www.lasersailing.com/article/...-fixing-a-hole

Good luck with the repair

Andrew
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Old 01 May 2007, 18:39   #5
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Quote:
Originally Posted by AndrewH View Post
Not sure if this will be of any help, but the link below contains some useful tips on how to repair a hole in a laser dinghy. I'd have thought a similar technique would be just the job for fixing your newly ground out hole in the deck

http://www.lasersailing.com/article/...-fixing-a-hole

Good luck with the repair

Andrew
Thanks for that Andy. It wont work in my case as there will be a sub surface to bond the repair material to (I hope) so it should be more straight forward.
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Old 01 May 2007, 19:20   #6
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John, assuming you are keeping her, then I would open up the edges and clean the whole area with an angle grinder and fill with thickened epoxy resin, then laminate over the top with glass cloth and more epoxy. Although its more expensive I am led to believe it bonds better to old fibreglass and held a diving bottle rack in my Osprey for 5 years without the slightest crack.

Pete
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Old 01 May 2007, 22:04   #7
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John is this crack recent, just wondering how much water could have got ito the ply underneath? how would one deal with that would you cut back to dry wood?

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Old 01 May 2007, 23:06   #8
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John is this crack recent, just wondering how much water could have got ito the ply underneath? how would one deal with that would you cut back to dry wood?

Chris
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The answer to both your questions is, I don't know

I think the crack was there when I bought it, i've silkaflexed it as a temporary repair. There is a spongy area which is about the size of a hand, I plan to grind out any lay-up which is not well bonded and then repair the area (unless advised otherwise).

If the ply is wet underneath I'll seek further advice. The problem is the weather, spare days spent working on the rib are days missed on the water.
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Old 01 May 2007, 23:19   #9
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The problem is the weather, spare days spent working on the rib are days missed on the water.
John
They are also ideal at the moment to dry out the ply once the damage is cut back.

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Old 02 May 2007, 00:23   #10
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John the two different coloured gel coats suggests someone has been there before you. Surely the area is in the side of the hull not the deck? was there a fitting there in the past perhaps ? like a lifting eye

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Old 02 May 2007, 09:04   #11
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John the two different coloured gel coats suggests someone has been there before you. was there a fitting there in the past perhaps ? like a lifting eye

Pete
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There are lifting eyes fitted further back and the colour difference is deck paint I think. I am assuming its impact damage caused by a dive bottle or similar.

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J Surely the area is in the side of the hull not the deck?
Pete
Yes, the position can be seen in this photo
Thanks
John
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Old 05 May 2007, 13:23   #12
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Past the point of no return

I've ground out the damaged area, I now plan to fill with a chopped fiber resin mix and the lay over 4 sheets to finish, sand the area flat and repaint entire deck.

Will this be a good repair?
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Old 06 May 2007, 19:18   #13
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1 Chopped mat in. 2 Fiberglass layed over. It looks OK to me
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