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Old 06 July 2024, 21:36   #1
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Tube building

Hello

I’m building a tube for an annex in order to learn before building tune for a Solent 650.
I’m working with Hypalon from Orca.
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Old 07 July 2024, 02:40   #2
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I considered building new tubes for my boat but found it far cheaper to cover the sun damaged top of the tubes with PVC material, but it was a lot of work too. The two hold backs were cost of Hypalon material $$$$, and having to build a very large work bench, when I don't have the garage space, nor much flat ground to work with.

How long is your work bench? What glue are you using? I'd assume you are buying a large bucket of glue? Otherwise using the old tubes for patterning should make it fairly routine.
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Old 07 July 2024, 09:24   #3
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I considered building new tubes for my boat but found it far cheaper to cover the sun damaged top of the tubes with PVC material, but it was a lot of work too. The two hold backs were cost of Hypalon material $$$$, and having to build a very large work bench, when I don't have the garage space, nor much flat ground to work with.

How long is your work bench? What glue are you using? I'd assume you are buying a large bucket of glue? Otherwise using the old tubes for patterning should make it fairly routine.
It’s lot of time for sanding. I’m using all material from https://orcaretail.com/. All product are available.
For this annex, I buy 5kg of Orca Glue.
If personn are interesting, I will continue to post the project.
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Old 07 July 2024, 19:36   #4
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Please do post more info and pictures

I would use a power sander with 60-80 grit for prepping to glue. Taping off first of course.

The factory is in Belgium so probably far cheaper to ship to France than the USA. I will save the website though, so thanks for the link.

What part of France are you in? We just went Normandie for D-day, then to visit my wife's family in Figeac.
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Old 07 July 2024, 20:03   #5
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Please do post more info and pictures

I would use a power sander with 60-80 grit for prepping to glue. Taping off first of course.

The factory is in Belgium so probably far cheaper to ship to France than the USA. I will save the website though, so thanks for the link.

What part of France are you in? We just went Normandie for D-day, then to visit my wife's family in Figeac.
Thank you.
I will continue to post.
I’m in Finistère, North West of France.
I grind with a 80 tool like this.
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Old 07 July 2024, 22:56   #6
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I'd love to see more. I can only imagine what this might cost.
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Old 08 July 2024, 05:19   #7
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I'd love to see more. I can only imagine what this might cost.
Thank you, I will continue to post.
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Old 13 July 2024, 17:24   #8
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Hello
Very Happy of the day.
Strating looking a tube !! 😂
https://youtu.be/r2edMqrpTnA?feature=shared

I have to glue bow, reinforcement and after close the tube.
All made with Orca hypalon
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Old 13 July 2024, 22:17   #9
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Really impressive work. Can't wait to see this come together.
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Old 13 July 2024, 23:17   #10
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Really impressive work. Can't wait to see this come together.
Thank you !
I will try to continue tomorrow.
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Old 14 July 2024, 18:49   #11
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Hello

inflation valve mount on Orca by Pennel & Flipo #madewithorca
Not easy to use this Osculati valve.

https://youtube.com/shorts/a5Gfp3XPFEI?si=19Lddp1GZYEamNXj
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Old 15 July 2024, 23:26   #12
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Itll be interesting to see how this works out, I'm okay with glueing bits on but dont think I have the patients to build a complete set of tubes. Looking forward to your progress
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Old 16 July 2024, 06:19   #13
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Itll be interesting to see how this works out, I'm okay with glueing bits on but dont think I have the patients to build a complete set of tubes. Looking forward to your progress
THANKS. It’s definitely long but it’s very interesting. The painful part is sanding.
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